Chevy 350 Engine Repair Guide: Step-by-Step

Chevy 350 Engine Repair Guide: Step-by-Step

Published by Steve Koch, Northern Auto Parts on Oct 7th 2024

How to Repair a Chevy 350 Engine

The Chevy 350 engine, known for being a reliable workhorse, still has its moments. Overheating? It’s like the engine’s way of throwing a tantrum, and ignoring it can lead to real damage. Then there’s the dreaded oil leak—dripping away, leaving its greasy trail while starving your engine of the lubrication it desperately needs. And don’t even get me started on those random performance hiccups.

Whether your car’s power is fading, idling rough like it's got a bad attitude, or just stalling out when you need it most, it’s usually a sign that something’s brewing beneath the surface.

The fix? Stay ahead of the game with regular maintenance. Keep an eye on the little things before they become big problems. Addressing those leaks, overheating scares, and shaky engine moments early can save you from a world of hurt—and keep your Chevy 350 running like it should. The difference between a smooth ride and a major breakdown might just be catching these things in time.

What is the Chevy 350 Engine?

The 350 engine packs a punch, delivering horsepower and torque, giving your vehicle some serious muscle. A carefully choreographed dance between its key components lies under all that power.

At the heart of it all, the intake and exhaust valves, along with the spark plugs, sit in the cylinder head that ignites the entire process. The controlled chaos of combustion gets turned into mechanical energy by the pistons and connecting rods, which act as the engine's muscle. To ensure the valves open and close at just the right times, the camshaft manages the performance. The crankshaft takes the up-and-down motion of the pistons and converts it into the rotational power that spins the wheels.

What are Some Common Problems with the Chevy 350 Engine?

On off days, the Chevy 350 doesn’t always run smoothly. Overheating occurs easily when factors like a faulty thermostat or a clogged radiator push the engine too far. Warped cylinder heads or blown gaskets will result if you ignore it for too long.

Tired seals and worn-out gaskets cause oil leaks, leaving your engine under-lubricated and wearing down faster than it should. If you notice a loss of power, a rough idle, or stalling at bad times, something deeper is likely wrong. The problem may be a clogged fuel injector or an issue with the ignition system—or even a sensor not pulling its weight.

Spotting problems early will keep your car on the road longer and running smoothly, once you know the 350 engine and how its pieces work together.

What do I Need to Repair a Chevy 350 Engine?

An engine hoist or lift is necessary to safely remove and install the engine. To remove and install bolts and nuts, grab a socket set. For turning those bolts, wrenches are your go-to. Screws need to come out? Use screwdrivers. To grip and twist components, pliers will do the trick. Get a torque wrench to ensure bolts and nuts tighten properly. Cleaning supplies will be needed to tidy up engine parts and your workspace. Finally, a repair manual is crucial—it offers detailed instructions and specifications specific to the 350 engine.

Protective gear like safety glasses, gloves, and the right clothing should always be worn. To avoid breathing in harmful fumes, work in a well-ventilated space. Disconnect the battery, too, to prevent any accidental starting or injury. Handling heavy components requires proper lifting techniques, so don’t forget that. Always follow the safety guidelines in your repair manual and call a professional if you're unsure.

For a successful repair, a clean workspace is key. It reduces mistakes and keeps engine parts from getting contaminated. Clear out anything that could obstruct your work area and clean the engine components before reassembling them to remove any dirt or debris.

By making sure you have the right tools, sticking to safety rules, and keeping things tidy, you’ll set yourself up for a smooth, efficient, and safe repair of a Chevy 350 engine.

How do I Repair My Chevy 350 Engine?

Start by hoisting the engine out of the vehicle with care, making sure everything’s secure and nothing’s getting in the way. Once the engine is free, the next move is disconnecting crucial components—intake manifold, exhaust system, fuel lines, and those electrical connections that always seem to hide in tricky spots. After that’s done, you’ll need to tackle the cylinder head. Don’t forget to note the gasket orientation, because trust me, you'll want to avoid playing a guessing game during reassembly. With the head out of the picture, shift your attention to the pistons and connecting rods. Gently remove them from the engine block—these are the core parts of a 350 engine, so treat them with care.

Now that the engine’s fully apart, it's time to inspect every inch. Check the engine block, cylinder head, pistons, and connecting rods carefully, keeping an eye out for cracks, wear, or damage that might’ve caused the issue in the first place. If something doesn’t look right and you’re unsure, pull out the trusty repair manual or give a professional a ring. Catching these problems early is the trick to avoiding a bigger headache later on.

With the inspection done, any damaged parts need to be swapped out. That includes gaskets, seals, pistons, or rods that just aren’t cutting it anymore. Make sure you get replacements that fit the Chevy 350 like they were born for it—OEM or high-quality aftermarket, whatever suits your fancy, but no cutting corners here. A part that doesn’t fit right can turn a minor fix into a costly disaster.

As you move into reassembly, patience is your best friend. Everything needs to be aligned perfectly. Grab a torque wrench to tighten the bolts to the exact specifications—too loose, too tight, and you’re asking for trouble down the road. New gaskets and seals are a must if you want to keep leaks at bay.

Once everything’s put back together, fire up the engine and let it slowly warm. Keep a close eye for any leaks—oil, coolant, or fuel. Then, take a good listen. No strange noises? No rough idling or power loss? If everything sounds as smooth as it should, congratulations, you’ve brought your 350 engine back to life. If not, don’t panic—diagnose and fix whatever went wrong before it gets worse.

Northern Auto Parts

Looking to give your engine a fresh start? Whether you’re diving into a full overhaul or just swapping out some worn parts, having the right gear is crucial. Northern Auto Parts isn’t just another parts shop—we’re here to help you keep your ride in top shape.

With over 40 years of experience, we know auto parts like the back of our hand. Our engine kits cover a ton of makes and models, so you’re sure to find exactly what you need for your rebuild. And if you’re just after specific parts, we’ve got those too—pistons, gaskets, you name it. Don’t forget to check out our free auto parts catalog.

So, get ready and get your engine back on the road with Northern Auto Parts—your go-to spot for quality engine parts and rebuild kits.